Understanding Forklift Fork Dimensions in Metric Units
Forklift fork dimensions—specifically width, thickness, and length—are critical factors that determine a machine's safe load capacity. While these measurements are often listed in imperial units in certain regions, standardizing them into metric units (millimeters and kilograms) is essential for international operations and precise engineering requirements.
How Measurements Affect Capacity
Generally, the greater a fork's width and length, the higher its lifting capacity. However, forks are classified into different carriage categories (such as Class II, III, and IV), which dictate how they mount to the forklift and their baseline weight limits. It is vital to remember that the forks, the mast, and the carriage all have individual load capacities. The overall lifting limit of your equipment is determined by the weakest point among these components.
Common Fork Dimension Examples
The table below provides example measurements for thickness, width, and length across common carriage classes, converted into metric units. Note: This is not an exhaustive list, as custom sizes exist for specialized material handling needs.
| Class | Thickness (mm) | Width (mm) | Length (mm) | Fork Capacity (kg) |
|---|---|---|---|---|
| II | 31.8 mm | 101.6 mm | 762.0 mm | 1,678 kg |
| II | 38.1 mm | 101.6 mm | 1,524.0 mm | 2,495 kg |
| II | 44.5 mm | 101.6 mm | 1,828.8 mm | 3,084 kg* |
| III | 44.5 mm | 127.0 mm | 1,219.2 mm | 3,719 kg |
| III | 44.5 mm | 127.0 mm | 2,438.4 mm | 3,719 kg |
| III | 50.8 mm | 152.4 mm | 3,048.0 mm | 5,715 kg* |
| IV | 50.8 mm | 152.4 mm | 1,066.8 mm | 5,715 kg |
| IV | 50.8 mm | 152.4 mm | 2,133.6 mm | 5,715 kg |
| IV | 63.5 mm | 152.4 mm | 2,438.4 mm | 9,707 kg* |
- Indicates instances where the fork capacity exceeds the standard carriage capacity. Always default to the lower capacity between the forks and the forklift truck to ensure safety.

Choosing the Right Size
When selecting forks, operators must consider the specific dimensions of the loads being lifted. A standard rule of thumb is to choose forks that are at least two-thirds the length of the longest load you intend to carry. Additionally, regular inspections should be performed to ensure the forks have not worn down past their safe operational thickness.